Process improvement and data migration

MRO process improvement and data migration

Lean processes and clean data are the foundation of every successful MRO IT system. We map, improve and migrate, starting from a clean data zero point.

Process improvement

Make your maintenance processes smart, and reduce waste.

Value Stream Mapping

  • Map the real flow, from task card to release
  • Make waiting times and hand-overs visible
  • Shared improvement plan with the people who do the work

As-is versus to-be

  • Assessment of current processes and systems
  • Target design tailored to your organisation
  • Business case and roadmap

Lean Six Sigma

  • Data-driven root-cause analysis
  • Fewer steps, fewer errors, shorter turnaround
  • Measurable results

Digitalisation

  • From paper and spreadsheets to your M&E system
  • Workflows that fit EASA Part-145 and Part-CAMO
  • BI dashboards in Power BI or QlikView

Embedding the change

  • Training and key-user coaching
  • Procedures and manuals (MOE, CAME, CMP, SMS)
  • Support for authority approvals

Data migration

Clean, auditable data from day one.

A clean data zero point

We start every migration by defining one trusted baseline. Robust, auditable and agreed with your quality department.

Mapping and cleansing

Source analysis, data mapping and cleansing rules, so only correct data moves to the new system.

Migration and validation

Scripts, test loads and reconciliation reports. Proven in AMOS migrations for new and existing fleets.

Fleet phase-in

Phase-in of new aircraft types and fleets, including back-to-birth records and configuration.

Our approach

Four steps, one partner.

01

Assess

Understand the process, the people and the data, as-is.

02

Design

Agree the to-be process and the data zero point.

03

Migrate and implement

Execute with strong project management, test and validate.

04

Embed

Train, document and support until the change sticks.

Experience

Selected projects

TAP Maintenance & Engineering

AMOS configuration, process definition, interfaces and UAT.

SAEI / Saudi Airlines

AMOS data migration SME: scripts and migration of new Boeing 787-9 aircraft to AMOS.

EL AL Airlines

AMOS data migration of the B747-400 and B737-800 fleets.

Denim

Project lead for selection, implementation, data cleansing and migration of VISaer.

Represents experience of AEROSPECIAL and advisory team professionals, including at prior consulting firms and companies.

Get in touch

Ready for cleaner processes and data?

Whether you are preparing a system change or improving the one you have, let us talk.